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Automated Packaging Solutions: Vallejo, CA

On 5,000 acres of a former Navy shipyard, a brewery, a craft distillery and a plant-based food producer are scaling up in Vallejo. We supply the VFFS baggers and case packers that growth stage calls for.

20

+

Years of
experiences

1

M+

packages formed,
filled, and sealed

100

+

machines
deployed

A former Navy shipyard now hosts a brewery, a distillery and a plant-based food producer, all approaching the point where packaging equipment stops being optional.

Packaging Equipment for Craft Food and Beverage Production on Mare Island in Vallejo

Five thousand acres of a former U.S. Navy shipyard sit at the center of Vallejo's food and beverage growth, on grounds that built ships for more than a century before closing in 1996. That shipyard, Mare Island, is now home to a production brewery founded in 2013 that turns out more than 20 beer styles and employs roughly 90 people, plus a craft distillery on adjoining grounds producing whiskey, bourbon and rye. A plant-based protein food company founded in Vallejo in 2017 adds a third leg to that craft-production base, and packaging equipment needs are rising right along with it. That need is only growing. City officials treat the redevelopment of Mare Island into a food, beverage and production district as an active economic priority, alongside health care, retail trade and manufacturing, which together make up Vallejo's largest current industry categories.

None of these producers need a full industrial line yet, and we don't have a facility in Vallejo to sell them one, but that's exactly the stage where the right packaging equipment matters most. Hand-canning stops working somewhere past twenty beer styles from one production brewery, and we build the line for the volume that comes after that point. A brewery or distillery bottling and canning at Mare Island's current pace is a strong match for a Mars Series VFFS bagger once it adds pouched or bagged products, or an automatic case packer to replace hand-packing cases of bottles and cans as volume grows. A plant-based food producer moving from direct-to-consumer orders into retail distribution faces a similar shift, where consistent case packing becomes a requirement rather than a convenience. We work with food and beverage producers across California at exactly this point in their growth, and we scale our equipment lineup alongside your business as Mare Island's redevelopment continues to bring in more producers like it.

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Filling Machines

X-Ray Machine

Inspection Machines

Case Sealer Machine

End of the Line Machines

Metal Detector Machine

Inspection Machines

Check Weigher Machine

Inspection Machines

Case Former Machine

End of the Line Machines

Robotic Case Packers

End of the Line Machines

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Solutions for Every Industry We Serve

Our machines are designed for efficient filling, bagging, and bottling to ensure your products are safely and attractively packaged.


Check out the industries we proudly serve.

Food & Beverage

From fresh produce and proteins to sauces and dry goods, our systems handle the speed, hygiene standards, and shelf-life requirements that food and beverage manufacturers depend on.

Baked Goods

Delicate products need careful handling. Our baked goods packaging solutions are configured to protect fragile items at high throughput without sacrificing presentation or freshness.

Powder & Granular

Precise filling and minimal product loss. Our powder and granular packaging systems deliver consistent weights and clean fills for everything from protein supplements to industrial materials.

Frozen Foods

Built for cold-environment operation, our frozen food packaging systems maintain seal integrity, resist condensation, and keep your line running reliably at low temperatures.

Snacks & Confectionery

High-speed bagging, accurate portioning, and flexible packaging formats for snack and confectionery producers who need to keep up with consumer demand without slowing down.

Pet Care

From dry kibble and wet food to treats and supplements, our pet care packaging systems are designed for the precision, hygiene, and durability that pet food manufacturers require.

Household

Reliable automated packaging for cleaning products, detergents, and household goods that demand leak-proof sealing, accurate fills, and consistent line performance.

Personal Care

From lotions and powders to wipes and cosmetics, our personal care packaging solutions meet the regulatory standards and presentation requirements your brand depends on.

Health & Medicinal

Precision, compliance, and traceability built in. Our health and medicinal packaging systems support the strict standards required for supplements, OTC products, and medical supplies.

Frequently

Asked

Questions

Everything you need to know before automating your packaging line.

What does PLAN IT Packaging do?

PLAN IT Packaging designs, supplies, and integrates automated packaging solutions for a wide range of industries. From primary packaging to end-of-line systems, we help manufacturers streamline production, improve efficiency, and scale with confidence.

What types of packaging machines does PLAN IT Packaging offer?

PLAN IT Packaging offers a comprehensive range of equipment, including flow wrappers, vertical and horizontal form-fill-seal machines (VFFS/HFFS), premade pouch systems, case packers, palletizers, and complete turnkey packaging lines. Each solution is tailored to specific products and production needs.

What is Automation Packaging?

Automation packaging refers to the use of machinery and integrated systems to perform packaging tasks with minimal manual intervention. This includes processes like filling, sealing, labeling, case packing, and palletizing, improving speed, consistency, and overall production efficiency.

What are the benefits of choosing PLAN IT Packaging?

Choosing PLAN IT Packaging means gaining an automation partner focused on performance and reliability. It’s an investment in customized solutions, user-friendly equipment, seamless integration, reduced labor costs, increased output, and dedicated support from concept through installation and beyond.

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