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We provide complete food and beverage packaging automation, from precise weighing and filling to case packing and palletizing. Our integrated systems deliver high throughput, reliable uptime, and easy changeovers for seamless end-to-end production.
We deliver complete bakery packaging automation, from flow wrapping, bagging, and product filling to case packing and palletizing. Our fully integrated systems ensure sanitary handling, high throughput, and smooth changeovers for seamless end-to-end bakery production.
We specialize in packaging automation for powders and granular products, delivering accurate weighing, dosing, and bagging from single-serve to bulk formats. Our integrated systems maintain freshness and ensure efficient, reliable end-to-end production.
We deliver complete frozen-product packaging automation designed to preserve cold temperatures and maintain product integrity. Our washdown-ready, sanitary systems are built for icy environments, ensuring reliable performance and seamless production from weighing and filling to end-of-line automation.
We provide flexible packaging automation for snack and confectionery products, designed to handle diverse shapes, sizes, and textures with ease. Our scalable, high-speed systems deliver efficient throughput in compact footprints, ensuring seamless production from primary packaging to end-of-line automation.
We provide sanitary, versatile packaging automation for pet food and pet care products, designed to handle unique shapes and applications. Our scalable systems support varied speeds and seamless production from primary packaging to end-of-line automation.
We deliver reliable packaging automation for household and cleaning products, engineered to safely handle liquids, powders, and chemical formulations. Our durable, high-quality systems ensure consistent performance and secure packaging from primary fill to end-of-line automation.
We provide packaging automation for personal care products, built to manage unique formulas and formats with precision. Our systems ensure rigorous packaging quality control and offer flexible machine speeds to support everything from small-batch runs to high-volume production.
We deliver precision packaging automation for health and medical products, engineered for safe, hygienic, and contamination-free handling. Our systems ensure accurate, secure packaging and meet the highest sanitation standards for trusted end-to-end production.
No matter the product, our versatile packaging systems are engineered to adapt and perform. You’re the experts in what you make — we’re the experts in packaging it. Together, we build long-term partnerships and reliable solutions that scale with your business and stand the test of time.
July 21, 2026
The way people consume vitamins, hydration powders, drink mixes, supplements, and functional ingredients has changed. Consumers are no longer building their routines around a kitchen counter, a tub of powder, and a plastic scoop. They are moving faster, traveling more, working out on the go, and looking for products that fit into their day instead of interrupting it.
That shift is one of the biggest reasons stick packaging continues to gain momentum.
From early drink mix formats like Crystal Light On The Go to modern wellness brands like Liquid I.V., AG1, hydration powders, greens blends, collagen, protein, electrolytes, and vitamin mixes, the stick pack has become more than just a package. It has become part of the product experience.
It is portable. It is clean. It is easy to dose. It helps protect the product. Most importantly, it gives customers the flexibility to use the product when and where they need it.
From Scoops and Bottles to Single-Serve Convenience
For years, many powder-based products relied on canisters, tubs, scoops, jars, or liquid filling formats. Those formats still have a place, especially for at-home use, but they do not always match the way today’s customer lives.
A scoop can be messy. A large tub is not easy to pack in a gym bag. Liquid products can be heavier to ship, more complex to package, and less convenient for travel. With stick packs, brands can offer the same core product benefit in a format that feels lighter, cleaner, and easier to use.
The appeal is simple: tear, pour, mix, and go.
That matters in categories built around routine and lifestyle. Whether someone is adding electrolytes to a water bottle after a workout, taking a greens supplement while traveling, using a vitamin powder at the office, or keeping drink mixes in a backpack, the stick pack supports a more flexible “do it when you need it” approach.
It also helps remove friction. Consumers do not need to measure. They do not need to carry the whole container. They do not need to worry about whether they packed the scoop, spilled powder, or exposed the product to moisture every time they opened the main package.
Health and wellness products are often built around consistency. The customer has to remember to take the product, enjoy the product, and feel like it fits naturally into their routine. Packaging plays a major role in that.
Stick packs make that routine easier.
They allow brands to deliver a controlled portion every time. That is especially important for vitamins, supplements, electrolytes, functional drink powders, collagen, protein, fiber, probiotics, and other active ingredients where serving size matters.
They also help support sampling, variety packs, subscription models, travel packs, and club-store formats. A customer can try multiple flavors, keep packets in different places, or bring a week’s worth of servings on a trip without carrying a full container.
For the brand, this format creates more flexibility. Stick packs can support premium positioning, on-the-go convenience, seasonal flavors, trial-size programs, retail-ready multipacks, and larger bulk formats. They also provide more space for thoughtful secondary packaging, whether that is a carton, a pouch, a display box, or a master pack.
One of the most interesting packaging trends is the rise of stick packs inside a larger master package. This is especially relevant for club stores, online subscription programs, and larger retail formats.
Instead of selling only a tub of powder, brands can offer a high-count format with individually sealed stick packs inside a larger premade pouch, carton, or club-store pack. This gives consumers the value of bulk purchasing while keeping the quality and portion control of individual servings.
That combination is powerful.
The customer gets the convenience of buying more at once, but the product is still protected one serving at a time. Each packet stays sealed until use, which can help preserve freshness, reduce mess, and make the product easier to share, store, and travel with.
For powders that are sensitive to moisture, clumping, aroma transfer, or repeated exposure, the individually sealed stick pack can also help protect the experience from the first serving to the last.
This is where the package becomes part of the brand promise. The customer is not just buying a powder. They are buying consistency, convenience, and confidence that the product will be ready when they are.
Stick packs also open up new commercial opportunities.
A brand can sell a 10-count trial pack, a 30-day routine pack, a 60-count club pack, a variety pack, a travel pack, or a subscription refill. The same product can be packaged for e-commerce, retail shelves, gyms, hotels, sample programs, and warehouse clubs.
That flexibility matters for growing brands. It allows companies to meet the customer in more places without completely changing the product formulation.
It also gives established companies a way to modernize legacy products. A drink mix, supplement powder, hydration blend, or functional ingredient that was once sold only in a tub can be reintroduced in a more portable, lifestyle-focused format.
In many ways, stick packaging helps brands move from “use this at home” to “take this with you.”
At PLAN IT Packaging, we understand that not every company enters the stick pack market at the same stage. Some brands are launching a new product and need an efficient entry-level system. Others are scaling quickly and need higher lane counts, faster output, and more automation around filling, sealing, counting, and secondary packaging.
That is why PLAN IT Packaging offers stick pack solutions built for a wide range of production needs, from entry-level 2- to 4-lane machines all the way up to large-scale 24-lane high-production systems.
Whether the application is hydration powder, vitamins, drink mixes, supplements, collagen, protein, sugar, sweeteners, nutraceuticals, or other powdered products, our team can help align the right machine configuration with the product, package size, speed requirement, and long-term growth plan.
Stick packaging is not just about making a smaller package. It is about creating a format that matches how people live today. It supports travel, portion control, freshness, convenience, and the growing demand for products that fit into active routines.
No matter where your customers go, PLAN IT Packaging helps make sure your product is packaged and ready when they need it.
Whether you're launching a new hydration mix, scaling a supplement brand, or modernizing an established product line, PLAN IT Packaging can help you find the right stick pack solution for your production goals. From entry-level systems to high-speed multi-lane packaging lines, our team designs equipment that grows with your business.
Contact PLAN IT Packaging today to discuss your application and discover how stick pack packaging can help improve convenience, efficiency, and product presentation.
June 8, 2026
At PLAN IT Packaging, packaging is about more than presentation. It is about protection, responsibility, and trust. The right packaging system and materials do much more than preserve a product on the shelf. They help support sanitation, improve safety in production, and in many cases, play an important role in protecting consumers at home, including the pets that are part of the family.
As more products are formulated with enticing aromas and flavors such as chicken, beef, bacon, peanut butter, and other familiar scents, packaging takes on an even greater responsibility. For pet-related products, supplements, and even certain flavored medicines, the packaging itself becomes part of the safety solution.
Not all packaging materials perform the same way. The structure, seal integrity, barrier properties, and durability of a package all impact how well a product is protected throughout its lifecycle.
High-quality packaging materials can help:
This last point is especially important for products that may smell appealing to dogs. Animals experience scent at a much more heightened level than humans. A package that seems secure enough to a person may still release enough aroma to attract a curious pet. That is why scent control and reliable sealing should never be treated as an afterthought.
Automation is a key part of creating safer and more sanitary packaging processes. By reducing unnecessary human contact with products and packaging materials, automated systems help support cleaner production environments and more consistent results.
Automated packaging systems can help manufacturers:
In environments where cleanliness and consistency are critical, automation helps remove variability from the packaging process. Reliable automation also ensures that packaging materials are applied properly, seals are formed correctly, and each package leaves the line with the intended level of protection.
For companies producing products with strong scents or flavored formulations, this consistency is especially valuable. A poorly sealed pouch or improperly formed package may allow aroma to escape, increasing the risk that a dog could be drawn to it.
Many modern products are intentionally made more palatable. Flavored medicines, supplements, chews, and specialty products may use savory or meat-like profiles to improve acceptance. While this can benefit the intended user, it can also create a serious risk if a pet mistakes the product for a treat.
Dogs are naturally driven by scent. If medicine or a supplement smells like chicken, beef, or another desirable flavor, a dog may scratch at it, chew through outer packaging, or attempt to consume it if it is left within reach. That makes scent-lock packaging an important first layer of defense.
Effective packaging materials and strong seals can help:
This is not just a packaging issue. It is a safety issue. Packaging that better controls aroma can help reduce temptation and support safer storage practices for households with pets.
When manufacturers think about packaging, it is easy to focus only on branding, convenience, and production speed. Those factors matter, but true packaging performance goes further. Responsible packaging design considers the full journey of the product — from production and distribution to the moment it enters someone’s home.
That means asking important questions:
When these questions are addressed early, the result is a better package and a safer product experience.
At PLAN IT Packaging, we believe great packaging solutions should support the real-world needs of the people who use them. That includes the families, homes, and pets around them. Packaging is one of the quietest but most important parts of product safety. It helps protect quality, improve sanitation, and create a stronger barrier between enticing products and curious animals.
For products with strong or savory aromas, packaging materials and automation work hand in hand. The right materials help contain scent. The right automation helps apply those materials with precision and consistency. Together, they create a packaging solution that does more than perform well on a production line — it helps protect what matters most after the product leaves the facility.
Because in the end, better packaging is not just about efficiency. It is about care, responsibility, and building safer products for every home they enter. Learn more about pet food and care packaging here.
May 22, 2026
Our time at the Sweets & Snacks Expo 2026 in Las Vegas was both exciting and inspiring. Held at the Las Vegas Convention Center from May 19–21, 2026, with the Supplier Showcase taking place May 18–19, the event brought together brands, buyers, brokers, suppliers, and industry leaders from across the sweets and snacks market.
One of the best parts of the week was seeing the incredible variety of new candy and snack products on display. Everywhere we walked, there was something fresh to discover, new flavors, creative concepts, thoughtful packaging, and brands finding new ways to connect with consumers. The main show floor had a real sense of momentum, not just because of the products themselves, but because of the care and excitement behind them. That energy is part of what makes this event such an important gathering for the industry.
The Supplier Showcase added another valuable layer to the experience. It created a space where suppliers, equipment partners, and manufacturers could connect before the main expo opened, making it easier to have focused conversations around the systems, ingredients, services, and support that help great products reach the shelf. It was a strong reminder that every successful snack or candy brand is backed by a much larger network of people and companies working hard behind the scenes.
What stood out most, though, was the people. From emerging brands to long-established companies, the show was full of talented teams committed to making products that people know, trust, and enjoy. There is something special about an industry centered around creating small moments of happiness for consumers, and that came through clearly in Las Vegas. Behind every new item, every classic favorite, and every display on the floor were people passionate about quality, innovation, and giving customers something worth coming back for.
Walking the main show made it clear that the sweets and snacks industry continues to evolve in exciting ways. New ideas are coming to market quickly, but the companies making the biggest impact are doing more than chasing trends. They are building trusted brands, developing products with purpose, and creating experiences that bring joy to everyday life.
We are grateful for the conversations, the new connections, and the opportunity to see so many great companies doing meaningful work. Sweets & Snacks Expo 2026 was a great experience, and we are proud to have been part of it.
At PLAN IT Packaging, we are always encouraged by the brands and people moving this industry forward. If your company is looking for packaging automation solutions to support growth, efficiency, and long-term success, we would love to connect and learn more about your goals.
May 11, 2026
For over 150 years, Ganong Bros. has been a recognized name in Canadian confectionery. As demand for branded and co-manufactured products continued to grow, the company needed a packaging solution that could increase throughput, improve flexibility, and support long-term operational reliability.
Ganong needed to expand packaging capacity without creating a single point of failure in production. The objective was to improve efficiency and scalability while minimizing downtime risks.
PLAN IT Packaging supplied and integrated four fully independent high-speed pouch packaging lines, including:
The systems were designed to support higher-speed production, simplified sanitation, faster changeovers, and improved operational redundancy.
The upgraded system helped Ganong significantly increase packaging output while maintaining flexibility across operations. By implementing four independent lines, production could continue even if one line required maintenance or servicing.
The project was also featured in the April/May issue of Canadian Packaging magazine as an example of scalable automation supporting manufacturing growth. Read full issue here.
February 11, 2026
Hardy Buoys Smoked Fish, a Canadian smoked fish producer supplying major grocery chains, faced significant operational challenges as demand for its products grew. Prior to automation, the company relied on a largely manual packaging process that required a large workforce making it difficult to scale output. Compounding this, the facility experienced persistent labor shortages, especially on the plant floor, and struggled to recruit workers despite high unemployment rates. As demand increased, Hardy Buoys was forced to reduce some orders, limiting its ability to expand customer relationships and meet market needs.
To address these hurdles, Hardy Buoys partnered with PLAN IT Packaging Systems to introduce automation into its packaging line. The core of the solution was an automated bagging line featuring:
By selecting a system capable of handling far more volume than existing production able to support up to 10,000 packages per day, Hardy Buoys positioned itself for both current and future growth.
The implementation involved installation of the RotoBagger line and training for plant operators. Although the COVID-19 pandemic delayed the initial setup by a few weeks, the line was successfully integrated into operations with support from Plan It Packaging’s technicians. Operators received two phases of training primary equipment familiarization and formal set-up procedures, enabling them to quickly operate and maintain the new system. Minor challenges such as incorrect bag sizing were resolved with Plan It’s responsive service and adjustments.
The transition to automated packaging delivered measurable benefits:
August 13, 2025
How The Carnivore Bar tripled its output and eliminated costly downtime with PLAN IT Packaging and FORT Capital
The Carnivore Bar, a company that makes shelf-stable, all-meat nutrition bars for outdoor adventurers and zero-carb purists, faced a packaging dilemma. The product needed airtight, high-integrity sealing—but the company’s initial equipment ultimately fell short of Carnivore’s high standards. After investing in a low-cost, imported flow wrapper, the team found themselves constantly troubleshooting breakdowns, wasting product, and manually sealing every bar by hand. “It was fine for launching, but it capped us. We couldn’t grow with it,” shared Carnivore founder Phillip Meese.
After two years of production delays, equipment band-aids, and escalating waste, Phillip knew it was time to scale—properly. “We needed a real machine. A professional-grade solution that would work every single day,” he said.But premium packaging machinery comes with a premium price tag, and Carnivore wasn’t ready for the cash flow hit. That’s when Phillip met the PLAN IT Packaging team—and through them, discovered FORT.
PLAN IT Packaging recommended a top-tier horizontal flow wrapper built for consistent performance and rugged durability. And FORT Capital stepped in to make it all attainable.Rather than applying for traditional financing and enduring a drawn-out process with unclear outcomes, FORT pre-approved Carnivore Bar quickly, structured flexible payments, and got the deal done without red tape.“FORT felt more like a partner than a lender,” said Phillip. “They understood our cash flow, our business stage, and they made it incredibly easy to say yes.”
With professional-grade packaging in place and financing that fit the business, The Carnivore Bar flipped the script. Production scaled, and wasted product vanished. Freed from the constant distractions of faulty machinery, Phillip’s team finally had the focus to drive real growth.
“Our old setup capped our growth. PLAN IT and FORT uncapped it,” Phillip said. “Now we can say yes to big orders, knowing we can deliver.”
About Carnivore Bar Carnivore Bar is on a mission to provide clean, shelf-stable nutrition for people who need it most—soldiers, adventurers, and everyday carnivores seeking real food without compromise. Designed for extreme durability and nutrient density, each bar is made with only meat, fat, and salt—no preservatives, no fillers. In a world where emergency rations often mean processed junk, Carnivore Bar exists to offer a better option: food that’s portable, unprocessed, and built to sustain. Learn more at carnivorebar.com.
Discovering the future of packaging. Don’t miss the opportunity to see our solutions in person and talk to our experts.
McCormick PlaceOct 18 – 21, 2026
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A modular net linear weigher designed for accurate weighing of fruits, nuts, candy, chips, powders, and other solid products.
Find the right automated packaging machine for your business. We serve diverse industries with efficient filling, bagging, and bottling solutions designed to keep your products safely and attractively packaged.
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