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Automated Packaging Solutions: Airdrie, AB

Airdrie is home to a 24/7 potato-chip plant processing 78,000 tonnes of Alberta potatoes a year, plus tortilla-chip and craft-brewing production. PLAN IT supplies VFFS baggers, case packers, and cobot palletizers designed for high-volume snack and beverage lines.

20

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experiences

1

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packages formed,
filled, and sealed

100

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machines
deployed

A $50 million potato-chip facility running 24/7 shows what Airdrie's snack, dip, and beverage producers need from a modern packaging line.

Airdrie's Round-the-Clock Chip Plant Runs on VFFS and Flow-Wrap Packaging

A $50-million, 140,000-square-foot chip-processing facility built in Airdrie in 2022 runs 24 hours a day, seven days a week, processing 78,000 tonnes of Alberta potatoes a year. It's one of the largest private-label salty-snack co-packers in the province. More than 100 jobs depend on it. High-volume salty-snack production like that depends on packaging automation: flow wrappers and VFFS baggers that bag chips continuously without jamming on odd-shaped or oily product, running at speeds a hand-packing line could never sustain. PLAN IT's Mars Series VFFS bagging equipment and case packers are designed for continuous snack-food runs, forming and sealing bags before casing finished product for shipment.

Airdrie's snack-food base isn't limited to potato chips. An Airdrie-based food manufacturer produces organic tortilla chips, guacamole, and dips for wholesale and retail distribution across Alberta, and three operating craft breweries, led by one that opened in 2017, add a growing beverage-production side to Airdrie's food economy. A warehousing and distribution operator based in Airdrie handles transloading and pick-and-pack work for regional food and consumer-goods shippers, rounding out a local supply chain sized for volume. Wet dip and dry chip product don't run through packaging the same way, and if that's what you're bagging, PLAN IT's EcoBagger premade-pouch machines and tray-fill equipment handle both without a changeover, while PackMaster cobot palletizers keep the brewery side stacking cans and cases without added labor. PLAN IT has helped food producers work through the same kind of volume jump Super-Pufft's Airdrie plant now represents, and our solutions team sizes the right VFFS, pouch, or palletizing line to match it. If your line can't afford downtime, PLAN IT keeps flow wrappers and VFFS baggers in stock for round-the-clock snack production like Airdrie's chip plant runs.

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Solutions for Every Industry We Serve

Our machines are designed for efficient filling, bagging, and bottling to ensure your products are safely and attractively packaged.


Check out the industries we proudly serve.

Food & Beverage

From fresh produce and proteins to sauces and dry goods, our systems handle the speed, hygiene standards, and shelf-life requirements that food and beverage manufacturers depend on.

Baked Goods

Delicate products need careful handling. Our baked goods packaging solutions are configured to protect fragile items at high throughput without sacrificing presentation or freshness.

Powder & Granular

Precise filling and minimal product loss. Our powder and granular packaging systems deliver consistent weights and clean fills for everything from protein supplements to industrial materials.

Frozen Foods

Built for cold-environment operation, our frozen food packaging systems maintain seal integrity, resist condensation, and keep your line running reliably at low temperatures.

Snacks & Confectionery

High-speed bagging, accurate portioning, and flexible packaging formats for snack and confectionery producers who need to keep up with consumer demand without slowing down.

Pet Care

From dry kibble and wet food to treats and supplements, our pet care packaging systems are designed for the precision, hygiene, and durability that pet food manufacturers require.

Household

Reliable automated packaging for cleaning products, detergents, and household goods that demand leak-proof sealing, accurate fills, and consistent line performance.

Personal Care

From lotions and powders to wipes and cosmetics, our personal care packaging solutions meet the regulatory standards and presentation requirements your brand depends on.

Health & Medicinal

Precision, compliance, and traceability built in. Our health and medicinal packaging systems support the strict standards required for supplements, OTC products, and medical supplies.

Frequently

Asked

Questions

Everything you need to know before automating your packaging line.

What does PLAN IT Packaging do?

PLAN IT Packaging designs, supplies, and integrates automated packaging solutions for a wide range of industries. From primary packaging to end-of-line systems, we help manufacturers streamline production, improve efficiency, and scale with confidence.

What types of packaging machines does PLAN IT Packaging offer?

PLAN IT Packaging offers a comprehensive range of equipment, including flow wrappers, vertical and horizontal form-fill-seal machines (VFFS/HFFS), premade pouch systems, case packers, palletizers, and complete turnkey packaging lines. Each solution is tailored to specific products and production needs.

What is Automation Packaging?

Automation packaging refers to the use of machinery and integrated systems to perform packaging tasks with minimal manual intervention. This includes processes like filling, sealing, labeling, case packing, and palletizing, improving speed, consistency, and overall production efficiency.

What are the benefits of choosing PLAN IT Packaging?

Choosing PLAN IT Packaging means gaining an automation partner focused on performance and reliability. It’s an investment in customized solutions, user-friendly equipment, seamless integration, reduced labor costs, increased output, and dedicated support from concept through installation and beyond.

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