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Automated Packaging Solutions: Boulder, CO

Boulder is home to the largest tea manufacturer in North America, producing about 1.6 billion cups a year alongside a wider natural-foods manufacturing cluster. PLAN IT supplies the stick pack, VFFS, and filling equipment that scale of production runs on.

20

+

Years of
experiences

1

M+

packages formed,
filled, and sealed

100

+

machines
deployed

Boulder's natural and organic food producers run at a scale that depends on real packaging automation, not manual lines.

Packaging Machinery for Boulder's Natural-Foods Cluster

The largest tea manufacturer in North America is headquartered in Boulder, turning out enough tea to fill about 1.6 billion cups a year from a facility in the city's Gunbarrel area. That volume depends on packaging automation: stick-pack and sachet lines built to fill and seal small, individual portions fast and consistently, exactly the category PLAN IT's stick pack and sachet machines cover for loose-leaf tea, powdered drink mix, and single-serve supplements alike.

Boulder's food-manufacturing footprint doesn't stop at tea. The city has anchored a natural and organic CPG cluster for decades, spanning frozen meals, plant-based spreads, nut butters, and snack chips. One packaged-foods maker in that cluster posted more than $500 million in net sales in 2014 across frozen meals, gluten-free foods, and plant-based spreads, before it was acquired by a national food company in 2016 that kept the Boulder headquarters. A nut-butter and organic-chocolate maker headquartered in Boulder returned to independent, Boulder-based ownership in 2025 after a period under national ownership. If your line runs chips, spreads, or single-serve portions at anything close to that scale, PLAN IT's Mars Series VFFS baggers handle the chips and snacks, our EliteFill auger and powder fillers handle the nut butters and spreads, and automatic case packers get finished product palletized and out the door. You know tea, nut butter, or chips; PLAN IT knows how to keep each packaged at the scale it takes to compete with players many times your size. We bring that support to food producers across Colorado too, including the work behind one of our project case studies, and our consultative model means the equipment gets integrated and supported after it arrives, rather than dropped off on a loading dock and left to run on its own.

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Product Counter

Filling Machines

X-Ray Machine

Inspection Machines

Case Sealer Machine

End of the Line Machines

Metal Detector Machine

Inspection Machines

Check Weigher Machine

Inspection Machines

Case Former Machine

End of the Line Machines

Robotic Case Packers

End of the Line Machines

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Solutions for Every Industry We Serve

Our machines are designed for efficient filling, bagging, and bottling to ensure your products are safely and attractively packaged.


Check out the industries we proudly serve.

Food & Beverage

From fresh produce and proteins to sauces and dry goods, our systems handle the speed, hygiene standards, and shelf-life requirements that food and beverage manufacturers depend on.

Baked Goods

Delicate products need careful handling. Our baked goods packaging solutions are configured to protect fragile items at high throughput without sacrificing presentation or freshness.

Powder & Granular

Precise filling and minimal product loss. Our powder and granular packaging systems deliver consistent weights and clean fills for everything from protein supplements to industrial materials.

Frozen Foods

Built for cold-environment operation, our frozen food packaging systems maintain seal integrity, resist condensation, and keep your line running reliably at low temperatures.

Snacks & Confectionery

High-speed bagging, accurate portioning, and flexible packaging formats for snack and confectionery producers who need to keep up with consumer demand without slowing down.

Pet Care

From dry kibble and wet food to treats and supplements, our pet care packaging systems are designed for the precision, hygiene, and durability that pet food manufacturers require.

Household

Reliable automated packaging for cleaning products, detergents, and household goods that demand leak-proof sealing, accurate fills, and consistent line performance.

Personal Care

From lotions and powders to wipes and cosmetics, our personal care packaging solutions meet the regulatory standards and presentation requirements your brand depends on.

Health & Medicinal

Precision, compliance, and traceability built in. Our health and medicinal packaging systems support the strict standards required for supplements, OTC products, and medical supplies.

Frequently

Asked

Questions

Everything you need to know before automating your packaging line.

What does PLAN IT Packaging do?

PLAN IT Packaging designs, supplies, and integrates automated packaging solutions for a wide range of industries. From primary packaging to end-of-line systems, we help manufacturers streamline production, improve efficiency, and scale with confidence.

What types of packaging machines does PLAN IT Packaging offer?

PLAN IT Packaging offers a comprehensive range of equipment, including flow wrappers, vertical and horizontal form-fill-seal machines (VFFS/HFFS), premade pouch systems, case packers, palletizers, and complete turnkey packaging lines. Each solution is tailored to specific products and production needs.

What is Automation Packaging?

Automation packaging refers to the use of machinery and integrated systems to perform packaging tasks with minimal manual intervention. This includes processes like filling, sealing, labeling, case packing, and palletizing, improving speed, consistency, and overall production efficiency.

What are the benefits of choosing PLAN IT Packaging?

Choosing PLAN IT Packaging means gaining an automation partner focused on performance and reliability. It’s an investment in customized solutions, user-friendly equipment, seamless integration, reduced labor costs, increased output, and dedicated support from concept through installation and beyond.

Have a question?

Partner with us to design an automated packaging system that increases efficiency, enhances productivity, and drives sustainable manufacturing growth.

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