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Automated Packaging Solutions: Champaign, IL

Champaign is home to one of the largest packaged-food plants in North America, turning out boxed pasta dinners, spreadable cheese, dressings, and sauces by the hundreds of SKUs. PLAN IT builds packaging automation for that scale of production.

20

+

Years of
experiences

1

M+

packages formed,
filled, and sealed

100

+

machines
deployed

A single Champaign facility runs more than 500 packaged-food SKUs, volume that depends on packaging lines that don't go down.

500-SKU Flow Wrap and VFFS Lines in Champaign, IL

Champaign is home to one of the largest packaged-food plants in North America, established in 1963 and still described as its parent company's highest-volume plant in the country. The plant employs roughly 1,200 workers turning out more than 500 packaged SKUs, from boxed pasta dinners and spreadable cheese products to salad dressings and steak sauce, all produced in a city of 86,096 people. Running 500-plus SKUs through one facility is exactly the volume packaging automation exists to handle, and it depends on flow wrap and vertical form fill seal lines that don't go down. In 2024 the plant was slated to receive an estimated $32 million as part of a larger federal clean-energy investment award for efficiency upgrades. As its parent company splits into two separate businesses in 2026, the Champaign plant's grocery-focused product lines are set to stay central to that operation.

Twelve hundred workers keep 500-plus SKUs moving through one building, and none of those lines can sit idle for long without costing real output. For manufacturers running anywhere near that volume in Champaign, we supply Pack Series flow wrappers, Mars Series VFFS baggers, and automatic case packers to keep multi-SKU production lines moving, along with the checkweighers and metal detectors that catch quality issues before product ships. Champaign-area food producers can find the specific equipment on our Illinois locations page and in our food and beverage resources, with case erecting and palletizing gear for hundred-SKU operations rounding out our full solutions lineup.

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Solutions for Every Industry We Serve

Our machines are designed for efficient filling, bagging, and bottling to ensure your products are safely and attractively packaged.


Check out the industries we proudly serve.

Food & Beverage

From fresh produce and proteins to sauces and dry goods, our systems handle the speed, hygiene standards, and shelf-life requirements that food and beverage manufacturers depend on.

Baked Goods

Delicate products need careful handling. Our baked goods packaging solutions are configured to protect fragile items at high throughput without sacrificing presentation or freshness.

Powder & Granular

Precise filling and minimal product loss. Our powder and granular packaging systems deliver consistent weights and clean fills for everything from protein supplements to industrial materials.

Frozen Foods

Built for cold-environment operation, our frozen food packaging systems maintain seal integrity, resist condensation, and keep your line running reliably at low temperatures.

Snacks & Confectionery

High-speed bagging, accurate portioning, and flexible packaging formats for snack and confectionery producers who need to keep up with consumer demand without slowing down.

Pet Care

From dry kibble and wet food to treats and supplements, our pet care packaging systems are designed for the precision, hygiene, and durability that pet food manufacturers require.

Household

Reliable automated packaging for cleaning products, detergents, and household goods that demand leak-proof sealing, accurate fills, and consistent line performance.

Personal Care

From lotions and powders to wipes and cosmetics, our personal care packaging solutions meet the regulatory standards and presentation requirements your brand depends on.

Health & Medicinal

Precision, compliance, and traceability built in. Our health and medicinal packaging systems support the strict standards required for supplements, OTC products, and medical supplies.

Frequently

Asked

Questions

Everything you need to know before automating your packaging line.

What does PLAN IT Packaging do?

PLAN IT Packaging designs, supplies, and integrates automated packaging solutions for a wide range of industries. From primary packaging to end-of-line systems, we help manufacturers streamline production, improve efficiency, and scale with confidence.

What types of packaging machines does PLAN IT Packaging offer?

PLAN IT Packaging offers a comprehensive range of equipment, including flow wrappers, vertical and horizontal form-fill-seal machines (VFFS/HFFS), premade pouch systems, case packers, palletizers, and complete turnkey packaging lines. Each solution is tailored to specific products and production needs.

What is Automation Packaging?

Automation packaging refers to the use of machinery and integrated systems to perform packaging tasks with minimal manual intervention. This includes processes like filling, sealing, labeling, case packing, and palletizing, improving speed, consistency, and overall production efficiency.

What are the benefits of choosing PLAN IT Packaging?

Choosing PLAN IT Packaging means gaining an automation partner focused on performance and reliability. It’s an investment in customized solutions, user-friendly equipment, seamless integration, reduced labor costs, increased output, and dedicated support from concept through installation and beyond.

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