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Automated Packaging Solutions: Lethbridge, AB

Lethbridge grew from a coal camp into a rail hub and now anchors one of Alberta's biggest frozen-potato processing centers. Frozen-food lines here run on VFFS baggers, case packers, and inspection systems, and we build all three.

20

+

Years of
experiences

1

M+

packages formed,
filled, and sealed

100

+

machines
deployed

As the area's french-fry processing capacity doubles, local plants need packaging lines fast and reliable enough to match it.

Frozen-Food Packaging Automation for Lethbridge's Potato Processing Corridor

Lethbridge's packaging automation story starts with coal. The city's first mines opened in 1874, and within a generation the rail freight business that grew alongside them made Lethbridge a divisional headquarters for a major line, with a landmark station built in 1906. That freight backbone still matters. Two national trucking companies trace their roots to Lethbridge, one founded in 1935 and the other twenty years later, and the city remains a logistics point for southern Alberta food processors. The bigger shift since has been agricultural. Just east of the city, a large potato-processing plant turns area farmers' crops into frozen french fries at high volume, and a $600 million expansion announced in 2023, the plant's largest single investment on record, is doubling processing capacity while adding two new production lines and roughly 260 jobs. Today around half of Lethbridge's workforce works in health care, education, retail, and hospitality, with government among the top employers, but the frozen-potato business remains the clearest driver of new packaging demand in the region.

The Coaldale expansion alone adds two new production lines, and packaging has to scale right alongside it. We supply Mars Series VFFS baggers sized for frozen potato products, from fries to hash browns, along with EliteWeigh multihead weighers that hold consistent fill weights across bag sizes and product shapes. Case erectors, sealers, and robotic case packers keep pace with higher-volume lines, and X-ray inspection and metal detection catch contaminants before product ships. A packaging line that can't keep up isn't an option when a plant is doubling capacity. Lethbridge doesn't have a PLAN IT plant on the ground, but we supply and service frozen-food packaging equipment here, keeping machines in stock so a breakdown near Coaldale doesn't turn into a shutdown. Matching automation to growth like that is the difference between a bottleneck and a clean scale-up.

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Product Counter

Filling Machines

X-Ray Machine

Inspection Machines

Case Sealer Machine

End of the Line Machines

Metal Detector Machine

Inspection Machines

Check Weigher Machine

Inspection Machines

Case Former Machine

End of the Line Machines

Robotic Case Packers

End of the Line Machines

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Solutions for Every Industry We Serve

Our machines are designed for efficient filling, bagging, and bottling to ensure your products are safely and attractively packaged.


Check out the industries we proudly serve.

Food & Beverage

From fresh produce and proteins to sauces and dry goods, our systems handle the speed, hygiene standards, and shelf-life requirements that food and beverage manufacturers depend on.

Baked Goods

Delicate products need careful handling. Our baked goods packaging solutions are configured to protect fragile items at high throughput without sacrificing presentation or freshness.

Powder & Granular

Precise filling and minimal product loss. Our powder and granular packaging systems deliver consistent weights and clean fills for everything from protein supplements to industrial materials.

Frozen Foods

Built for cold-environment operation, our frozen food packaging systems maintain seal integrity, resist condensation, and keep your line running reliably at low temperatures.

Snacks & Confectionery

High-speed bagging, accurate portioning, and flexible packaging formats for snack and confectionery producers who need to keep up with consumer demand without slowing down.

Pet Care

From dry kibble and wet food to treats and supplements, our pet care packaging systems are designed for the precision, hygiene, and durability that pet food manufacturers require.

Household

Reliable automated packaging for cleaning products, detergents, and household goods that demand leak-proof sealing, accurate fills, and consistent line performance.

Personal Care

From lotions and powders to wipes and cosmetics, our personal care packaging solutions meet the regulatory standards and presentation requirements your brand depends on.

Health & Medicinal

Precision, compliance, and traceability built in. Our health and medicinal packaging systems support the strict standards required for supplements, OTC products, and medical supplies.

Frequently

Asked

Questions

Everything you need to know before automating your packaging line.

What does PLAN IT Packaging do?

PLAN IT Packaging designs, supplies, and integrates automated packaging solutions for a wide range of industries. From primary packaging to end-of-line systems, we help manufacturers streamline production, improve efficiency, and scale with confidence.

What types of packaging machines does PLAN IT Packaging offer?

PLAN IT Packaging offers a comprehensive range of equipment, including flow wrappers, vertical and horizontal form-fill-seal machines (VFFS/HFFS), premade pouch systems, case packers, palletizers, and complete turnkey packaging lines. Each solution is tailored to specific products and production needs.

What is Automation Packaging?

Automation packaging refers to the use of machinery and integrated systems to perform packaging tasks with minimal manual intervention. This includes processes like filling, sealing, labeling, case packing, and palletizing, improving speed, consistency, and overall production efficiency.

What are the benefits of choosing PLAN IT Packaging?

Choosing PLAN IT Packaging means gaining an automation partner focused on performance and reliability. It’s an investment in customized solutions, user-friendly equipment, seamless integration, reduced labor costs, increased output, and dedicated support from concept through installation and beyond.

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