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Automated Packaging Solutions: O'Fallon, MO

O'Fallon's plants turn out pharmacy packaging supplies and pet-food ingredients. PLAN IT fits that mix with stick pack machines, checkweighers, and the rest of our packaging automation lineup, all without a local office to lean on.

20

+

Years of
experiences

1

M+

packages formed,
filled, and sealed

100

+

machines
deployed

From unit-dose medication packs to pet-food flavor coatings, O'Fallon's manufacturers need packaging lines built for precision as much as speed.

Stick Pack and Checkweigher Systems for O'Fallon's Pharmacy and Pet-Food Plants

O'Fallon's packaging history runs back to 1881, when a pharmacy-supply manufacturer set up shop making prescription bags and labels for druggists across the Midwest. That company is still making pharmacy packaging today, now producing pillcards, heat- and cold-seal medication cards, and controlled unit-dose systems for pharmacy customers. Packaging automation matters here for a simple reason. O'Fallon has grown into Missouri's most populous suburb, population 91,316, and manufacturing has stayed one of its core sectors alongside education, health care, and finance. A second manufacturer in town, a global producer of liquid and dry flavor-enhancer coatings for pet food, feeds ingredients into pet-food plants around the world from its O'Fallon facility, part of a small network that includes a sister plant in Aurora, Missouri.

We build machinery for exactly this kind of work. Unit-dose medication cards and controlled-dose pharmacy packs are a natural fit for our EcoBagger stick pack and sachet machines, which hold tight, repeatable fill weights on small-format packaging. Our EliteWeigh checkweighers add a verification layer pharmacy packagers often need, catching underfilled or overfilled units before they ship. On the pet-food side, the dry half of those palatant coatings runs well through our EliteFill auger fillers, which handle powders and granular ingredients without the clumping or waste that slows down manual lines; the liquid side calls for different fill technology. PLAN IT keeps no facility in O'Fallon itself; we ship, install, and support these systems here from our Toronto and Tampa operations, the same way we do for manufacturers across Missouri. If your O'Fallon plant is filling, weighing, or bagging product by hand, or your current line can't keep up with order volume, we can walk through what a retrofit or new system looks like for your floor.

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Solutions for Every Industry We Serve

Our machines are designed for efficient filling, bagging, and bottling to ensure your products are safely and attractively packaged.


Check out the industries we proudly serve.

Food & Beverage

From fresh produce and proteins to sauces and dry goods, our systems handle the speed, hygiene standards, and shelf-life requirements that food and beverage manufacturers depend on.

Baked Goods

Delicate products need careful handling. Our baked goods packaging solutions are configured to protect fragile items at high throughput without sacrificing presentation or freshness.

Powder & Granular

Precise filling and minimal product loss. Our powder and granular packaging systems deliver consistent weights and clean fills for everything from protein supplements to industrial materials.

Frozen Foods

Built for cold-environment operation, our frozen food packaging systems maintain seal integrity, resist condensation, and keep your line running reliably at low temperatures.

Snacks & Confectionery

High-speed bagging, accurate portioning, and flexible packaging formats for snack and confectionery producers who need to keep up with consumer demand without slowing down.

Pet Care

From dry kibble and wet food to treats and supplements, our pet care packaging systems are designed for the precision, hygiene, and durability that pet food manufacturers require.

Household

Reliable automated packaging for cleaning products, detergents, and household goods that demand leak-proof sealing, accurate fills, and consistent line performance.

Personal Care

From lotions and powders to wipes and cosmetics, our personal care packaging solutions meet the regulatory standards and presentation requirements your brand depends on.

Health & Medicinal

Precision, compliance, and traceability built in. Our health and medicinal packaging systems support the strict standards required for supplements, OTC products, and medical supplies.

Frequently

Asked

Questions

Everything you need to know before automating your packaging line.

What does PLAN IT Packaging do?

PLAN IT Packaging designs, supplies, and integrates automated packaging solutions for a wide range of industries. From primary packaging to end-of-line systems, we help manufacturers streamline production, improve efficiency, and scale with confidence.

What types of packaging machines does PLAN IT Packaging offer?

PLAN IT Packaging offers a comprehensive range of equipment, including flow wrappers, vertical and horizontal form-fill-seal machines (VFFS/HFFS), premade pouch systems, case packers, palletizers, and complete turnkey packaging lines. Each solution is tailored to specific products and production needs.

What is Automation Packaging?

Automation packaging refers to the use of machinery and integrated systems to perform packaging tasks with minimal manual intervention. This includes processes like filling, sealing, labeling, case packing, and palletizing, improving speed, consistency, and overall production efficiency.

What are the benefits of choosing PLAN IT Packaging?

Choosing PLAN IT Packaging means gaining an automation partner focused on performance and reliability. It’s an investment in customized solutions, user-friendly equipment, seamless integration, reduced labor costs, increased output, and dedicated support from concept through installation and beyond.

Have a question?

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