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Automated Packaging Solutions: Suffolk, VA

Suffolk roasts and bags enough coffee for roughly 20 million cups a day, enough to earn it the nickname Caffeine Capital of Virginia. We supply the auger fillers and pouch machines that get ground coffee into bags.

20

+

Years of
experiences

1

M+

packages formed,
filled, and sealed

100

+

machines
deployed

A 355,000-square-foot roasting plant and a growing distribution footprint keep ground and whole-bean coffee moving into bags, cans, and single-serve packets by the ton.

Suffolk's Caffeine Capital Coffee Plants Need Auger Filling and Packaging Machines

Regional economic-development groups call Suffolk the Caffeine Capital of Virginia, and the packaging equipment behind that nickname has to keep pace: ground and whole-bean coffee goes into bags, cans, and single-serve packets around the clock. One coffee roaster here processes enough beans every day for roughly 20 million cups, running out of a 355,000-square-foot plant that has operated on that same Suffolk site since 1986. A second plant in the city runs liquid coffee concentrate rather than beans, and a food-distribution company recently leased 358,738 square feet at a new logistics facility to move product like it out to retailers. In 2022 the roasting plant's owner committed to a $29 million expansion adding roughly 79 jobs, on top of a distribution center, opened the year before, built to handle bulk and e-commerce coffee orders alike.

You know what it takes to keep a 355,000-square-foot roasting floor running since 1986; we know how to package what comes off it. For a granular product moving at that volume, EliteFill auger fillers are the workhorse, metering ground coffee by weight into bags and pouches and holding tight tolerances on a product that clumps and dusts more than most powders. EcoBagger and RotoBagger premade pouch machines handle single-serve formats, along with case packers that box finished bags for the pallet before they leave the dock, all shipped in from Virginia stock rather than a Suffolk plant we don't have. Scale batch size as a coffee roaster, or pack private-label grounds under contract as a distribution operation, and you get integration handled directly. Support continues after the machine is running. That beats sourcing equipment piece by piece from three different vendors.

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Solutions for Every Industry We Serve

Our machines are designed for efficient filling, bagging, and bottling to ensure your products are safely and attractively packaged.


Check out the industries we proudly serve.

Food & Beverage

From fresh produce and proteins to sauces and dry goods, our systems handle the speed, hygiene standards, and shelf-life requirements that food and beverage manufacturers depend on.

Baked Goods

Delicate products need careful handling. Our baked goods packaging solutions are configured to protect fragile items at high throughput without sacrificing presentation or freshness.

Powder & Granular

Precise filling and minimal product loss. Our powder and granular packaging systems deliver consistent weights and clean fills for everything from protein supplements to industrial materials.

Frozen Foods

Built for cold-environment operation, our frozen food packaging systems maintain seal integrity, resist condensation, and keep your line running reliably at low temperatures.

Snacks & Confectionery

High-speed bagging, accurate portioning, and flexible packaging formats for snack and confectionery producers who need to keep up with consumer demand without slowing down.

Pet Care

From dry kibble and wet food to treats and supplements, our pet care packaging systems are designed for the precision, hygiene, and durability that pet food manufacturers require.

Household

Reliable automated packaging for cleaning products, detergents, and household goods that demand leak-proof sealing, accurate fills, and consistent line performance.

Personal Care

From lotions and powders to wipes and cosmetics, our personal care packaging solutions meet the regulatory standards and presentation requirements your brand depends on.

Health & Medicinal

Precision, compliance, and traceability built in. Our health and medicinal packaging systems support the strict standards required for supplements, OTC products, and medical supplies.

Frequently

Asked

Questions

Everything you need to know before automating your packaging line.

What does PLAN IT Packaging do?

PLAN IT Packaging designs, supplies, and integrates automated packaging solutions for a wide range of industries. From primary packaging to end-of-line systems, we help manufacturers streamline production, improve efficiency, and scale with confidence.

What types of packaging machines does PLAN IT Packaging offer?

PLAN IT Packaging offers a comprehensive range of equipment, including flow wrappers, vertical and horizontal form-fill-seal machines (VFFS/HFFS), premade pouch systems, case packers, palletizers, and complete turnkey packaging lines. Each solution is tailored to specific products and production needs.

What is Automation Packaging?

Automation packaging refers to the use of machinery and integrated systems to perform packaging tasks with minimal manual intervention. This includes processes like filling, sealing, labeling, case packing, and palletizing, improving speed, consistency, and overall production efficiency.

What are the benefits of choosing PLAN IT Packaging?

Choosing PLAN IT Packaging means gaining an automation partner focused on performance and reliability. It’s an investment in customized solutions, user-friendly equipment, seamless integration, reduced labor costs, increased output, and dedicated support from concept through installation and beyond.

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